The Pirate Way Bali

Why silk screen printing starts at 50 shirts

Every colour needs its own film and screen, made and set up by hand - worth it from 50 shirts. Fewer shirts, or a sample first? We print those with DTF.

Making the film for each print colourA silk screen for each colour of the printThe screens set up for printing

Silk screen printing is the cheapest and strongest print for a big order - but only once the work of setting it up is shared over enough shirts. That is why we silk screen print from 50 shirts of the same design, and print smaller orders and samples with DTF.

Making the film for each print colour
Making the film for each print colour
A silk screen for each colour of the print
A silk screen for each colour of the print
The screens set up for printing
The screens set up for printing

Before the first shirt is printed

  • Your design is split into its colours, and each colour is printed on its own film.
  • Each film is put on a screen coated with a light-sensitive layer, and lit in the light box: the design stays open, the rest closes.
  • The screens are set up on the printing table and lined up so every colour lands exactly on the others.
  • The ink is mixed to your colours, and test prints are made until it is right.
  • After the print, every screen is washed out again.

Why from 50 shirts

All of that takes about the same time for 5 shirts as for 500. Shared over 50 shirts or more, it is a small part of each shirt's price - and from there every extra shirt is quick and cheap to print. Shared over 5 or 10 shirts, the setup would cost more than the printing.

The more colours your design has, the more screens - see the price is per colour.

Silk screen printing
Silk screen printing
Heat pressing the print, so the ink sets
Heat pressing the print, so the ink sets

Fewer than 50 shirts, or a sample first? DTF

Under 50 shirts - or one shirt first, to check the fit, the colours and the size of the print before a big order - we print with DTF (Direct To Film). There are no screens and no setup, so it costs the same from 1 shirt, with any number of colours, photos and gradients.

  • A sample: one or a few shirts in DTF, before you order 50 or more in silk screen
  • A small order: under 50 shirts, all in DTF
  • A big order: 50 or more of one design - silk screen, or DTF if your design has many colours

A DTF print looks a little different from a silk screen print - it sits on the fabric as a thin, soft layer - but it shows you the shirt, the size and the place of the print, and its colours.

DTF (Direct To Film) printing
DTF (Direct To Film) printing
DTF print on fabric, close up
DTF print on fabric, close up
DTF print on fabric, close up
DTF print on fabric, close up

Ready to make your shirts?

Design them online and see the price at once - or send us your idea on WhatsApp.